Xerox's Darryl Andrzejewski and Eric Godshall analyse valves where billions of EA Toner particles ordain be funneled into displace bags for packaging. EA toner which is protected by more than 300 patents requires less energy to manufacture and generates less waste making it a key plank in the affiliateâs assure to cut greenhouse gas emissions. (Photo ascribe: John Griebsch)
The News: Xerox opens first of its kind energy-efficient plant to produce.
The Background: Chemically grown toner produces sharp high-quality alter prints and requires less toner per page.
Driving the Growth: reproduce is developing additional systems that use EA toner part of the more than 30 billion color pages printed on Xerox technology last year.
ROCHESTER. N. Y.. Sept. 17. 2007 -- reproduce Corporation (NYSE: XRX) today began filling more than 20 miles of pipe and stainless brace tanks with billions of micron-sized toner particles with the opening of its first U. S.-based emulsion aggregation (EA) Toner plant. The new $60 million facility is the latest act by Xerox to support the growth of color pages in the market while being environmentally responsible. measure year alone more than 30 billion alter pages were printed on reproduce devices.
Developed by reproduce and protected by more than 300 patents. EA toner produces sharper images using less toner per page and is already used in more than a dozen reproduce products desire the company's devices that print write examine and fax and the Xerox series of color printers.
The five-story 100,000 square-foot plant located near Rochester. N. Y. ordain be staffed by more than 40 chemical engineers and increases reproduce's capacity for toner made by the EA affect by 175 percent.
In addition to producing exceed quality prints. EA Toner is significantly more friendly. Unlike traditional toner which is created by physically grinding composite polymeric materials to micron-sized particles. EA toner is chemically grown enabling the coat cause and structure of the particles to be precisely controlled. This Xerox-developed technology leads to improved create quality less toner usage less toner expend and less energy required for manufacturing and for printing.
Until today. EA Toner was developed exclusively at the company's go away up production facility in Mississauga. Ontario attached to the Xerox Research Centre Canada where the toner was first developed. The new EA Toner plant opened today in Webster is one of the affiliate's "smartest" manufacturing facilities and is part of Xerox's commitment to reduce its overall greenhouse gas emissions 10 percent by 2012.
"Xerox is the world's largest manufacturer of toner so we be to do it efficiently," said Richard Schmachtenberg vice president of Consumables Development & Manufacturing Group. "The plant is designed for energy efficiency and is packed with more than 4,000 sensors that bring in information about temperature humidity air move and other variables." The plant is also organized into zones that can be separately controlled for the most efficient operation. Depending upon the affect being run whole zones can be shut off when not needed saving energy costs.
The decision to open this state-of-the-art EA Toner plant is move of the company's overall commitment to continue to drop in the manufacturing of technologies that give the affiliate a competitive edge. More than 6,000 employees currently bring home the bacon at the company's 1,100 acre campus known as the Joseph C. Wilson Technology Center. In addition to manufacturing its high-end production level printers the center is a key research and development location.
"We could have chosen to build this new plant anywhere in the world but we're taking favor of the strong manufacturing and engineering competencies that exist in Monroe County," said Wim Appelo vice president of Xerox Strategic Services. "It's an investment in the community and in our people and symbolic of our on-going initiative to alter our Webster facility a model showcase."
Animation shows the unique manufacturing affect reproduce uses to control the coat cause and coordinate of the EA toner particles leading to improved create quality toner usage waste and energy required for manufacturing and printing.
Listen in as Mary Fromm manager world toner development manufacturing assort at reproduce describes the unique capabilities of the new Emulsion Aggregation (EA) toner plant. Mary describes the environmental aspects of growing toner using the âcause to be perceivedâ controls in the state-of-the-art plant and just what EA toner is.
From groundbreaking to a finished $60 million state-of-the-art facility a look at the construction of the only chemical toner plant in the U. S.
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